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Conversion & remediation

Two chemistries, one waste stream

The solid fraction is reformed into bio-oil with heat and pressure. The liquid fraction is handed to algae. Neither track is an add-on to the other — they exist because manure is not one problem.

Track one

Thermochemical reforming

A chemical reforming process that combines elevated temperature and pressure in the absence of oxygen. Under those conditions a complex distribution of organic molecules rearranges into a liquid — bio-oil.

Excluding oxygen is the part that matters. It is what lets the material be taken apart by heat without simply burning it, so the carbon leaves as a liquid carrier rather than as flue gas.

  1. Feed preparation

    Solids are collected and conditioned so the reactor sees a consistent input rather than a variable one.

  2. Reforming

    Elevated temperature and pressure, oxygen excluded, converts the organic fraction into bio-oil.

  3. Recovery

    Bio-oil is separated from the residual solids and the gas stream returning to the process.

  4. Formulation

    The bio-oil is blended into a bio resource resin matched to the end application.

Cross-section of the reforming reactor: conditioned solids are fed into a sealed vessel, heat and pressure are applied with oxygen excluded, and bio-oil is drawn off while residual solids and gas return to the process.
Reactor cross-section. Oxygen exclusion and consistent feed conditioning are what make the output repeatable.

What comes out

From a waste stream to a specified input

Bio-oil is an intermediate, not a saleable product. Its value is realised when it is formulated into a resin that meets an existing industrial specification.

Process diagram: livestock solids enter a reforming reactor, bio-oil is produced, then formulated into bio resource resin products for asphalt, roofing and fertiliser coatings; the liquid fraction runs through an algae loop to clean water and algae biomass.
Solids and liquids handled in parallel, with a recycle path back to formulation when a batch needs to be re-tuned.
Algae raceway pond: nutrient-rich liquid enters, a paddlewheel circulates the water, algae take up nitrogen and phosphorus, and the outflow carries below 0.05 milligrams per litre of phosphorus. Harvested algae become biomass. A chart compares influent and effluent phosphorus.
Raceway pond with paddlewheel circulation. The comparison bars are indicative, not to scale.

Track two

Algae-based nutrient removal

Treating the solids solves only part of the problem. Many of the troublesome compounds stay in the liquid fraction — and phosphorus is the hardest to place.

NuVention Solutions is developing an algae-based wastewater treatment step for exactly that stream. Algae take up the dissolved nutrients as they grow, and the result is measurable: phosphorus in the waste water can be reduced from over 3,000 mg/L to below 0.05 mg/L.

What the loop produces is not only cleaner water. The harvested algae is itself a product — suitable for feed supplements, fertiliser, and with usable BTU value.

  • Phosphorus, inlet3,000+ mg/L
  • Phosphorus, outletbelow 0.05 mg/L
  • Algae biomassfeed · fertiliser · BTU

The system is aimed at giving farmers an affordable manure management option — one that lowers their carbon footprint while producing usable bio-oil and algae rather than a disposal cost.

Working together

What we can tell you, and what needs a conversation

Process and formulation detail is shared under confidentiality with qualified partners rather than published. Here is the shape of the discussion.

  • Feedstock assessmentAvailable
  • Process conditionsUnder NDA
  • Resin formulationUnder NDA
  • Sample quantitiesBy arrangement
  • Specification sheetsPer application

Send us your feedstream

The fastest way to know whether this fits is to describe what you are handling today and what you would like it to become.